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Continuous Extrusion Cladding for Aluminium Clad Steel Wire

Aluminum Clad Steel Wire Production Line - Complete Extrusion Line
Continuous Extrusion Cladding for Aluminium Clad Steel Wire
1. Aluminum Rod Pay-off Machine    2. Straightening Unit    3. Washing Machine    4. Steering Wheel   5. Steel Core Pay-off Machine    6. Buffer System    7. Guide Pulley    8. Straightening Unit   9. Induction Heater    10. Continuous Extrusion Machine    11. Cooling and Drying System    12. Traction Wheel    14. Take-up Machine    15. Hydraulic and Lubrication System    16. Electric Control Cabinet    17. Operation Console

Aluminum clad steel (AS) process adopts continuous extrusion tangential direct cladding technology to continuously clad aluminum on the exterior surfaces of treated steel core wires directly. Then bi-metal synchronous deformation process is adopted to draw the wires into required sizes. The AS wires produced by this technology can satisfy the demands of IEC standard and ASTM standard.

As a trusted provider of continuous rotary extrusion solutions for non-ferrous metals, we have especially designed this aluminum clad steel wire extrusion line to ensure highly efficiency cable conductor production. This production line fulfills all steps including material payoff, feeding, cleaning, cooling, and coiling.

The main unit of the production line is continuous rotary extrusion equipment. It serves to continuously clad steel wire with aluminum so as to produce aluminum clad steel wires which are widely used in electric power transmission, railway electrification systems, and telecommunications fields. Through synchronous extrusion of the aluminum and steel, the aluminum clad steel wire extrusion line is capable of producing steel wires with desired specifications.

  • Continuous Extrusion Cladding for Aluminium Clad Steel Wire
  • Continuous Extrusion Cladding for Aluminium Clad Steel Wire

Our continuous extrusion line is very popular in the power cable production industry, due to its high processing speed as well as the increasing popularity of aluminum clad steel wires in electric power communication field.

Technical Parameters
Extrusion Method
Single Wheel Double Grooves Tangential Continuous Extrusion
Application Range
Aluminum Cladding Steel Wire
Main Parameters
Nominal Diameter of Extrusion Wheel Φ350mm
Power of Main Motor 200kW
Max. Rotation Speed 16.7 RPM
Average Production Speed 180m/min
End Product Specification Φ4~ Φ 9 mm
Leakage Rate ≤10%
Floor Space of Production Line 8 m ×70 m
Feedstock
Aluminum Rod Diameter 2~Φ9.5 ± 0.2 mm
Tensile Strength ≤ 90 N/mm2
Diameter of Steel Wire Φ4~ Φ8 mm
Related:

Continuous Rotary Extrusion Process, Custom Aluminum Extrusions, Continuous Extrusion Equipment Manufacturer

Advantages of Extrusion Technologies

Aibang Machinery Technology Co., Ltd. is a Chinese manufacturer of continuous rotary extrusion lines for copper and aluminum products. These production lines are available with different specifications and can produce yields such as the aluminum tube, copper flat wire, soft aluminum section wire, and the copper busbar and profile. Also available are continuous rotary extrusion equipment for producing aluminum clad steel wires.

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Changzhou Aibang Machinery & Science Technology Co., Ltd.
Add.: No. 279, Huanghe West Road, Xinbei District, Changzhou City, Jiangsu Province
Contact Person: Bangjun Shu
Tel.: +86-519-85960370
Mobile:+86-13506124377
Fax: +86-519-81580370
E-mail: czab01@hotmail.com
czsbj1004@126.com